3.0 OPERATIONAL PLAN:

The Company’s installed capacity during the year 2006 remained at the same level of the previous year at 59,472 spindles 768 Rotor heads with production capacity (at average 30s/10s counts) as follows:

 

2006

2005

2004

(1) Spindles/Rotors:

 

 

 

  (a)Installation:

 

 

 

    No. of Spindles installed                

59,472

59,472

59,472

    No. of Rotor installed                     

768

768

768

 (b)Operation

 

 

 

   No. of Spindles operated                 

59,472

59,472

59,472

   No. of Rotor head operated

768

768

768

(2) Production Capacity     Installed:

 

 

 

  At Equivalent 30s Count

11,005,000

10,796,424

10,796,424

  At Equivalent 10s Count

2,204,392

2,204,392

2,204,392

Total 

13,209,392

13,000,816

13,000,816

(3) Operating Efficiently (%)

 

 

 

  30s output                    

99.26

99.02

97.49

  10s output                     

91.41

92.36

97.41

Total

97.95

97.89

97.48


The above statistics depict a picture of continuous growth in production and production efficiency which has been achieved by the production – addicted management at the factory level as well as the top. The total production increased year-on-year basis at the rates of 0.43% and 1.67% during the years 2002 and 2003 respectively.

The Company’s operations are carried out on an aggregate basis and are managed as a single operating segment. Accordingly the Company operates in one segment of developing manufacturing and marketing of cotton / mixed yarn for human as well as industrial use.
Besides, to increase efficiency the company uses the following methods :

• Computer Aided Designing (CAD)
A complete designing section. For computer aided designing equipped with GERBER & INVESTRONICA systems. For marker making 06 different work stations with digitizing board and full width pattern plotter.

• Computer Aided Spreading (CAS)
Computer Aided Spreading (CAS) 03 nos. cloth spreader from GERBER & IMA , 4*30 meter long air floating table.

• Computer Aided Manufacturing (CAM)
03 nos. sophisticated LASER guided cutting machine from GERBER &INVESTRONICA systems. The Company has future plan to expand its operation plan in yarn twisting doubling.